Skip to main content

Making a Circle Jig

By
     Have you ever needed to cut a circle? Turns out you can't just freehand that. If you want to cut a circle you need a.... Circle Jig! This handy little thing straps onto a standard router. You stick a pin in one of the little holes for the center, strap a router to the other side and route yourself a circle.

Here's a commercial circle jig. Seems simple enough. Now what if you want this thing -Right Now-? Well then you better have a Laser Cutter and some Acrylic.


Step 1 of the design comes from measuring out the dimensions of the existing router plate. What are those curved holes for? Who knows? But they look cool right?


Starting from a base circle of diameter 1/4 in (size of the router bit) we offset another circle at some whole number of mm to mark the smallest radius we can cut. Then we offset a whole bunch of other circles in 2mm increments. Then add some horizontal lines.


We want to place the center holes at intersections of the horizontal lines and circles. It took forever. And ever. That's a lot of holes.


Then you throw that on the laser cutter and BAM! New Circle jig. Well with some post processing. The laser cutter can't inset the screw holes for attaching this thing to the router. Those were cut with... A router. How about that

Comments

  1. TFSDudeDecember 16, 2014 at 11:05 AM

    Looks great, can you post the DXF or .CB files somewhere?

    ReplyDelete
  2. UnknownMarch 19, 2015 at 5:38 AM

    hi I 'm from Brazil macapa -ap , I have a router and wish to have the file to print and adapt my router .
    blackgroll@gmail.com

    ReplyDelete

Post a Comment

Popular posts from this blog

A Capacitive-Touch Janko Keyboard: What I Did at the 2017 Georgia Tech Moog Hackathon

By
Last weekend (February 10-12, 2017) I made a Janko-layout capacitive-touch keyboard for the Moog Werkstatt at the Georgia Tech Moog Hackathon. The day after (Monday the 13th), I made this short video of the keyboard being played: "Capacitive Touch Janko Keyboard for Moog Werkstatt" (Text from the video doobly doo) This is a Janko-layout touch keyboard I made at the 2017 Moog Hackathon at Georgia Tech, February 10-12. I'm playing a few classic bass and melody lines from popular and classic tunes. I only have one octave (13 notes) connected so far. The capacitive touch sensors use MPR121 capacitive-touch chips, on breakout boards from Adafruit (Moog Hackathon sponsor Sparkfun makes a similar board for the same chip). The example code from Adafruit was modified to read four boards (using the Adafruit library and making four sensor objects and initializing each to one of the four I2C addresses is remarkably easy for anyone with moderate familiarity with C++), and ...
Post a Comment
Read more

Infinity Mirror Prototype build

By
For our art project for Alchemy this year, we plan to build a huge archway in the forest with a portal to hyperspace. This is no easy task, so we decided to do some small-scale prototyping so that we can look into some of the challenges of this build and play with different effects to see what looks the coolest. Our design is based around an infinity mirror, which is a cool device that is build from one regular mirror and one two-way mirror. Lights placed in the center echo between the two mirrors until they fade too low to be seen. The viewer looks through the transparent side of the two-way mirror and can see the effect move with their perspective. Kevin and Edward working with the assembled frame. That's the two-way mirror in the foreground.  I had some help with the build from Kevin and Edward, who came in for the Tuesday night open house and got recruited to the project. Nathan (not pictured) also joined in to help, so we had 4 people working on it. We also ma...
8 comments
Read more

Atlanta Cosplay Meetup: Group Build Update #3

By
It's been a while since we posted a progress report for the Atlanta Cosplay Meetup's ongoing project, and with Dragon Con right around the corner, we're nearing the finish line. Let's take a look and see what's been going on the last few months! Check out our previous progress reports here: Progress update #1 Progress update #2 Read on to see where we're at now...
Post a Comment
Read more